Electrical, Instruments, Mechanical and Process
Scope of Responsibilities
- Operate as part of a team of engineers in carrying out Pre-commissioning/Commissioning and Start-Up activities and provide the necessary technical information for Pre-commissioning/Commissioning/Start-Up within the budgeted man-hour and project schedules.
- Identify requirements and scope of work, review specifications, drawings and other documents of the project and establish applicability to the scope of work.
- Keep technically updated through the study of related technical literature including writing procedures, commissioning sequences, RAMS and guidelines.
- Provide necessary inputs to commissioning proposals at the bidding stage.
- Be continually present on the field to guarantee the quality and progress of the work.
- Ability to perform Job Safety and toll box talk to executing the activities.
- Ability to complete reports and check sheets, receive client’s supervisor approval/signature and submit to project team for uploading in SharePoint/BIM.
- Ability to organize and execute Pre-commissioning/Commissioning activities and provide detailed report to management.
- Attend daily meetings with Commissioning coordinator and team leaders to update the progress and receive daily reports.
- Regularly contact with discipline engineers and supervisors for solving problems related to project execution work safely.
- Ability to lead team of supervisors and technicians to execute the work.
- Perform any other related duties and responsibilities as and when directed by the management.
Process: Ability to identify design failures and / or discrepancies.
- Ability to perform various activities related to pre-commissioning, commissioning and start-up of process systems such as chemical cleaning, leak testing, package unit start-up and operation, plant start-up operation & stabilization.
- Ability to inspect all systems for operational readiness.
- Attend and provide input at P&ID review, HAZOP review.
- Ability to produce plans and specific method statements including P&ID mark ups for activities related to pre-commissioning, commissioning and start-up of process systems.
- Ability to conduct P&ID line walks, equipment internals inspections and vendor packages readiness for Commissioning and Operation.
Mechanical: Ability to produce project specific procedures, Preservation & Maintenance check sheets, matrix and schedules.
- Ability to find out technical problems associated with rotating/static equipment and mechanical packages/valves are identified and resolved or coordinated with the respective vendor.
- Ability to preserve and maintain rotating equipment after equipment commissioning and start-up.
- Ability to perform various activities related to rotating equipment likes lube oil flushing, alignment, lubrication, vibration checks, start-up etc.
- Ability to perform various activities related to static equipment likes proper installation of internal inside the vessels as per drawing & specifications.
- Ability to perform various activities such as mechanical interlock, pipeline pigging activities, spring support, hot & cold setting.
- Ability to perform air blowing, flushing, leak testing, flange management, drying & inerting of various piping.
Electrical: Ability to provide detailed testing report and relevant documentation on testing completed.
- Ability to organized and perform electrical commissioning activities, SAT, energisation and functional testing.
- Ability to work and testing on HV/LV Switching board, protection relay, MCC.
- Familiar with SCADA system
- Familiar using electrical document: Single line diagram, Equipment layout, schematic / logic diagrams, load list schedule, relay setting document, earthing/ lighting protection layout, cable schedule.
- Experience with field electrical equipment: motors, Local control station, heat tracing, heaters,
- Ensure that all PPE, PTW, HSE requirements are adhered to when at worksite,
- Identify test equipment required to complete testing at worksite and ensure all testing equipment are in safe operating condition prior use.
Instruments: Ability to provide detailed testing report and relevant documentation on testing completed.
- Ability to organized and perform instrument commissioning activities, SAT/ Loop test, functional test.
- Ability to work on control system such as Programmable logic controllers (PLC’s),
- Familiar with control strategy and control theory (PI/PID/Cascade/Split range control/ alarm managements/ etc…)
- Familiar using instrumentation document: Control Narratives, Cause and Effect chart diagram, P&ID, Loop diagrams, logic block diagram.
- Ensure that all PPE, PTW, HSE requirements are adhered to when at worksite Ability to prepare, write suitable and comprehensive testing procedure when required.